Fully automatic complete machining of complex workpieces

MFP 100

Basic Data

MÄGERLE MFP 100 - Universally usable, highly-productive grinding center

With the MFP 100, Mägerle AG Maschinenfabrik has expanded the MFP series with a particularly flexible grinding center. The new grinding center is characterized by its high working speed, quick tool change and its expandable tool changer.

Variety in one clamping operation

MÄGERLE has specially designed the MFP 100 for those markets where multi-face machining of heavy and complex workpieces in just a single clamping operation is demanded. With 50 kW spindle power and a generously designed working area, the new Mägerle grinding center is ideally suited for processing turbine guide and rotor blades as well as heat shields for use in the aviation and energy industry. The Mägerle MFP 100 is supplied with a dual-axis NC combination as standard. The grinding center can also be optionally upgraded to a tri-axis system.

Short tool change cycles

The superior tool and lapping roll changer system is an outstanding feature of the MFP 100. The dual gripper changes grinding wheels and associated diamond contour rolls simultaneously - thus resulting in a noticeable reduction in downtime. The accelerated tool change cycles are accompanied by markedly increased axis dynamics. The overall increase in productivity achieved with the new MFP 100 grinding center results in a significant reduction in unit costs.

Up to 60 tool stations

The MFP 100 tool changer is scalable. The standard version of the tool changer can be equipped with up to 30 tool holders. It can optionally be increased to up to 60 tool stations. The MFP 100 tool management system is also generously designed and can manage up to 500 different tools. In addition to 300 mm diameter grinding wheels and corresponding 160 mm diameter diamond contour rolls, it is possible to load the tool changer with tools such as drills, milling cutters, CBN wheels or measuring sensors.

Compact and ergonomic

In spite of its performance characteristics, the MFP 100's compact design is sure to impress. With a width of 4.6 m width and a depth of 4 m, the footprint for a grinding machine of this category is incredibly small. The NC table can be conveniently loaded from above and from the front, manually, with a crane or with a robot. The simple access opening on the rear for scheduled and preventive maintenance supports the outstanding ergonomic design of the new MÄGERLE grinding center.

  • Suitable for multiple-side and complete machining
  • Tool magazine with 30/60 positions
  • Dual double gripper tool change system
  • Automatic nozzle changer
  • Tool internal cooling
  • Tool database
Images
C.O.R.E. panel
Hardware / Software

C.O.R.E. – Customer Oriented REvolution

Your Benefits

  • Intuitive, user-friendly, and efficient operation
  • Access to important information directly at the control panel (e.g. production progress, task details, etc.)
  • Reduced programming when exchanging data between C.O.R.E. machines
  • Use of UNITED GRINDING Digital Solutions™ products directly on the machine
  • Fast support thanks to direct interaction with our Customer Care team on the machine

More about C.O.R.E.

Technical Data
kg / cm
lb / inches

Linear Axes

Max. Travel X 1000 mm
Max. Travel Speed X 40000 mm/min
Max. Travel Y 900 mm
Max. Travel Speed Y 30000 mm/min
Max. Travel Z 750 mm
Max. Travel Speed Z 30000 mm/min

Spindle drive

Max. Spindle Power 50 kW
Max. Number Of Revolutions 10000 /min
Max. Grinding Wheel Diameter 300 mm
Max. Grinding Wheel Width 100 mm

Swiveling Axes

Swiveling Range A 210 °
Swiveling Range B 360 °
Swiveling Range C 360 °

Workpiece Data

Table Sizes 1000 x 750 mm

Linear Axes

Max. Travel X 39.4 inch
Max. Travel Speed X 1575 inch/min
Max. Travel Y 35.4 inch
Max. Travel Speed Y 1181 inch/min
Max. Travel Z 29.5 inch
Max. Travel Speed Z 1181 inch/min

Spindle drive

Max. Spindle Power 67.1 hp
Max. Number Of Revolutions 10000 rpm
Max. Grinding Wheel Diameter 11.8 inch
Max. Grinding Wheel Width 3.9 inch

Swiveling Axes

Swiveling Range A 210 deg
Swiveling Range B 360 deg
Swiveling Range C 360 deg

Workpiece Data

Table Sizes 39.4 x 29.5 inch
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