MÄGERLE MFP 100 - Universally usable, highly-productive grinding center
With the MFP 100, Mägerle AG Maschinenfabrik has expanded the MFP series with a particularly flexible grinding center. The new grinding center is characterized by its high working speed, quick tool change and its expandable tool changer.
Variety in one clamping operation
MÄGERLE has specially designed the MFP 100 for those markets where multi-face machining of heavy and complex workpieces in just a single clamping operation is demanded. With 50 kW spindle power and a generously designed working area, the new Mägerle grinding center is ideally suited for processing turbine guide and rotor blades as well as heat shields for use in the aviation and energy industry. The Mägerle MFP 100 is supplied with a dual-axis NC combination as standard. The grinding center can also be optionally upgraded to a tri-axis system.
Short tool change cycles
The superior tool and lapping roll changer system is an outstanding feature of the MFP 100. The dual gripper changes grinding wheels and associated diamond contour rolls simultaneously - thus resulting in a noticeable reduction in downtime. The accelerated tool change cycles are accompanied by markedly increased axis dynamics. The overall increase in productivity achieved with the new MFP 100 grinding center results in a significant reduction in unit costs.
Up to 60 tool stations
The MFP 100 tool changer is scalable. The standard version of the tool changer can be equipped with up to 30 tool holders. It can optionally be increased to up to 60 tool stations. The MFP 100 tool management system is also generously designed and can manage up to 500 different tools. In addition to 300 mm diameter grinding wheels and corresponding 160 mm diameter diamond contour rolls, it is possible to load the tool changer with tools such as drills, milling cutters, CBN wheels or measuring sensors.
Compact and ergonomic
In spite of its performance characteristics, the MFP 100's compact design is sure to impress. With a width of 4.6 m width and a depth of 4 m, the footprint for a grinding machine of this category is incredibly small. The NC table can be conveniently loaded from above and from the front, manually, with a crane or with a robot. The simple access opening on the rear for scheduled and preventive maintenance supports the outstanding ergonomic design of the new MÄGERLE grinding center.
- Suitable for multiple-side and complete machining
- Tool magazine with 30/60 positions
- Dual double gripper tool change system
- Automatic nozzle changer
- Tool internal cooling
- Tool database
C.O.R.E. – Customer Oriented REvolution
- Intuitive, user-friendly, and efficient operation
- Access to important information directly at the control panel (e.g. production progress, task details, etc.)
- Reduced programming when exchanging data between C.O.R.E. machines
- Use of UNITED GRINDING Digital Solutions™ products directly on the machine
- Fast support thanks to direct interaction with our Customer Care team on the machine
Further Products you may be interested in
With the MFP series, Mägerle comprehensively covers the requirements for flat and profile grinding machines. These machines specialize in creep feed grinding as well as profile and flat grinding operations using the pendulum method.
The compact 5 axis grinding center is ideal for grinding complex geometries, particularly in the case of guide and rotor blades as well as heat shields for aircraft turbines.
The MÄGERLE MFP 50 combines flexibility and performance in a compact design. As a 5 or 6-axis system, this CD grinding and machining center shows its top form when dealing with challenging workpieces.