Fully automatic complete machining of complex workpieces

MFP 100

Basic Data

Efficient machining of a variety of workpieces

The largest grinding center of the MÄGERLE 5-axis series is equipped with an integrated tool changer in a gantry design with 68 positions. The magazine can be flexibly loaded with various grinding wheels, diamond rolls, measuring probes and tools for drilling and milling operations. The large capacity of the tool changer enables efficient machining of several different workpieces without altering the tooling.

Simultaneous tool & dresser roll changer

The high-performance spindle, which allows speeds of up to 12,000 rpm, and the large working area make the grinding center ideal for applications such as turbine vanes and rotor blades for use in the energy industry. The grinding wheels and diamond dressing rolls are simultaneously or individually exchanged with a double gripper for the individual machining steps. The compact tool holding fixtures allow an efficient grinding process and the continuously dressed grinding wheel enables high removal rates with high profile accuracy over long cuts. Additional time savings are achieved with the overhead dresser, thanks to elimination of the dressing process after the grinding cycle and the movement times to the dresser.

Process-optimized coolant supply

The 2-axis controlled coolant nozzle enables an optimal coolant supply to the tool or workpiece. Nozzles are available on the grinding support for drilling and milling tools, and a coolant supply can be provided through the spindle. The coolant supply can be ideally adapted to the process with the optionally available nozzle changer, enabling optimal grinding results

  • Large working area
  • Tool changer with 68 positions
  • Simultaneous tool and dressing roll changer
  • Automatic nozzle changer
  • Spindle speeds up to 12,000 rpm
  • Grinding, milling and drilling in a single clamping
Images
C.O.R.E. panel
Hardware / Software

C.O.R.E. – Customer Oriented REvolution

Your Benefits

  • Intuitive, user-friendly, and efficient operation
  • Access to important information directly at the control panel (e.g. production progress, task details, etc.)
  • Reduced programming when exchanging data between C.O.R.E. machines
  • Use of UNITED GRINDING Digital Solutions™ products directly on the machine
  • Fast support thanks to direct interaction with our Customer Care team on the machine

More about C.O.R.E.

Technical Data
kg / cm
lb / inches

Linear Axes

Max. Travel X 1000 mm
Max. Travel Speed X 50000 mm/min
Max. Travel Y 900 mm
Max. Travel Speed Y 30000 mm/min
Max. Travel Z 750 mm
Max. Travel Speed Z 30000 mm/min

Spindle drive

Max. Spindle Power 50 kW
Max. Number Of Revolutions 12000 /min
Max. Grinding Wheel Diameter 300 mm
Max. Grinding Wheel Width 100 mm

Swiveling Axes

Swiveling Range A 150 °
Swiveling Range B 360 °

Workpiece Data

Table Sizes 1000 x 750 mm

Linear Axes

Max. Travel X 39.4 inch
Max. Travel Speed X 1969 inch/min
Max. Travel Y 35.4 inch
Max. Travel Speed Y 1181 inch/min
Max. Travel Z 29.5 inch
Max. Travel Speed Z 1181 inch/min

Spindle drive

Max. Spindle Power 67.1 hp
Max. Number Of Revolutions 10000 rpm
Max. Grinding Wheel Diameter 11.8 inch
Max. Grinding Wheel Width 3.9 inch

Swiveling Axes

Swiveling Range A 150 deg
Swiveling Range B 360 deg

Workpiece Data

Table Sizes 39.4 x 29.5 inch
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